Our core innovation lies not in complex machinery, but in product-specific research and development. We use a semi-automated system during the blending and mixing stages, supported by temperature and humidity-controlled environments. This ensures that the natural moisture levels of each ingredient are preserved, contributing to a clean-label shelf life without synthetic preservatives. To further enhance product stability, we utilize high-barrier, multi-layer packaging materials that prevent oxygen and vapor transmission, thereby maintaining the internal environment of the pouch intact and unaffected by external conditions.
Key Benefits :DRDO patterned and adopted technology for natural food preservation, RETORT technology enables us to offer products with higher shelf life on ambient temperature while maintaining authentic taste and flavors. Food is first cooked in traditional gas-operated kettle system adhering to CIP protocols of our production catalogs. It is then packed in sterile, multi-layer pouches and sealed at temperatures above 65°C. The sealed pouches are then processed in a retort chamber, where heat and pressure are applied according to a customized thermal cycle. This eliminates microbial activity and stabilizes the food without the need for additives.
Key Benefits :Freeze-drying is amongst the most advanced preservation technologies in the food industry, renowned for retaining the highest levels of nutritive value. This highly efficient method preserves the natural volatile compounds—especially color and flavors—ensuring the food remains as close to its natural state as possible. The product undergoes blast freezing at -30°C for 4–5 hours. Once it reaches a core temperature of -25°C, it is immediately transferred to the freeze-drying chamber. In this controlled environment, the product undergoes drying at 65°C for 8–9 hours, effectively removing moisture while preserving its texture, taste, and nutritional value to 95-98%. Powerful vacuum pumps remove only excess water, preserving all essential nutrients and taste. Each freeze-drying cycle takes approximately 12–15 hours, resulting in a lightweight, shelf-stable product that requires no refrigeration and can last 15 to 18 months at ambient room temperature.
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